BBQ Brisket Melts are the perfect combination of smoky, tender brisket and gooey cheese, all nestled between crispy sourdough bread. Ideal for game days, casual gatherings, or a hearty dinner, these melts bring a unique twist to traditional sandwiches. The savory flavors and delightful textures make this dish a standout, ensuring everyone at your table will be reaching for seconds.

Why You’ll Love This Recipe
- Incredible Flavor: The smoky brisket paired with melted cheese creates an unforgettable taste experience.
- Easy to Prepare: With simple steps and common ingredients, you can make this dish with minimal fuss.
- Perfect for Any Occasion: Whether it’s a family dinner or a party snack, BBQ brisket melts fit right in.
- Customizable: Feel free to add your favorite toppings or sauces to personalize each melt.
- Satisfying Meal: This recipe delivers a hearty portion that will keep you full and satisfied.
Tools and Preparation
Before diving into making your BBQ Brisket Melts, it’s helpful to gather the right tools. Having the right equipment on hand can simplify the process and ensure great results.
Essential Tools and Equipment
- Pellet smoker
- Cast iron skillet
- Sharp knife
- Cutting board
- Tongs
Importance of Each Tool
- Pellet smoker: This tool provides consistent heat and infuses your brisket with delicious smoky flavor.
- Cast iron skillet: Perfect for achieving that golden crust on your BBQ brisket melts while keeping everything warm.
- Sharp knife: A sharp knife makes trimming and slicing the brisket easy and safe.
Ingredients
For the Brisket
- Brisket
- Mustard (as a binder)
- Favorite brisket rub (preferably pepper-forward)
- Hickory pellets (for smoking)
- Apple cider vinegar
- Beef tallow (3-4 tablespoons)
For the Onions and Toasting
- 2 whole onions
- Avocado oil (2 tablespoons)
- Kosher salt (1 tablespoon)
- Unsalted butter (2 tablespoons plus more for toasting)
For Assembling the Melts
- Sourdough bread
- Fried crispy onions
- Colby jack cheese (2 slices)
- Provolone cheese (2 slices)
- Favorite BBQ sauce
How to Make BBQ Brisket Melts
Step 1: Prepare the Brisket
- Trim brisket of excess fat.
- Apply mustard all over as a binder.
- Season generously with a pepper-forward brisket rub.
- Refrigerate for 1-2 hours.
Step 2: Smoke the Brisket
- Preheat your pellet smoker to 210 degrees.
- Place hickory pellets in the smoker.
- Put a water pan underneath the brisket in the smoker.
- Smoke for 9-10 hours until it reaches 165-170 degrees.
Step 3: Wrap and Continue Smoking
- Wrap the brisket in butcher’s paper with apple cider vinegar and beef tallow.
- Increase smoker temperature to 250 degrees.
- Smoke until it reaches 204-206 degrees.
Step 4: Rest the Brisket
- Remove wrapped brisket from smoker.
- Rest it in a cooler for 2-3 hours.
Step 5: Caramelize Onions
- Dice onions finely.
- Sauté diced onions in avocado oil with kosher salt and butter until caramelized.
Step 6: Assemble Your Melts
- Take slices of sourdough bread as your base.
- Layer fried crispy onions, Colby jack cheese, sliced brisket, caramelized onions, BBQ sauce, provolone cheese, and top bun.
Step 7: Toast in Skillet
- Heat a cast iron skillet over medium heat.
- Add butter and place assembled melts in skillet.
- Toast for about 3-4 minutes per side or until golden brown.
Now you’re ready to serve up delicious BBQ Brisket Melts that will impress your family and friends! Enjoy!
How to Serve BBQ Brisket Melts
BBQ Brisket Melts are not just a meal; they are an experience. Here are some delightful ways to serve this delicious dish for maximum enjoyment.
For a Casual Gathering
- Serve with Pickles: The tangy crunch of pickles complements the rich flavors of the brisket melt.
- Add BBQ Chips: Crunchy BBQ-flavored chips add texture and enhance the smoky taste of your sandwich.
Pair with Drinks
- Iced Tea: A refreshing glass of iced tea balances the savory richness of the brisket melt.
- Craft Beer: Choose a hoppy IPA to contrast the flavors or a malty stout for a richer pairing.
For a Family Meal
- Serve Family-Style: Place all components on the table and let everyone build their own melts, adding a fun interactive element.
- Include Dipping Sauces: Set out various BBQ sauces for dipping, allowing guests to customize their bite.
Make it a Platter
- Charcuterie Board Style: Arrange slices of brisket, cheese, and toasted bread on a beautiful platter for an appealing presentation.

How to Perfect BBQ Brisket Melts
Perfecting your BBQ Brisket Melts takes practice and attention. Here are some tips to elevate your sandwich game.
- Seasoning: Using a pepper-forward brisket rub enhances flavor. Don’t skimp on seasoning; it’s key to a delicious melt.
- Low and Slow Cooking: Smoking the brisket at low temperatures allows for tender meat. This technique brings out the best flavors.
- Resting Period: Letting your brisket rest wrapped in butcher paper retains moisture, resulting in juicy slices.
- Cheese Choices: Mixing Colby jack and provolone provides a perfect melty texture and flavor combination.
- Butter Toasting: Toasting your bread in butter adds richness and creates a crispy exterior that holds up well against the fillings.
- Layer Ingredients Thoughtfully: Building your melt with caramelized onions on top keeps them from getting soggy while maximizing flavor.
Best Side Dishes for BBQ Brisket Melts
To round out your meal, consider these side dishes that pair perfectly with BBQ Brisket Melts.
- Coleslaw: This crunchy side salad adds freshness and cuts through the richness of the melts.
- Potato Salad: A creamy potato salad complements the smoky flavors while offering a hearty side option.
- Cornbread Muffins: Sweet cornbread muffins provide a delightful contrast to savory brisket melts.
- Grilled Vegetables: Lightly charred vegetables add color and nutrition to your plate, balancing flavors nicely.
- Baked Beans: Sweet and smoky baked beans enhance the barbecue theme while providing additional protein.
- Macaroni and Cheese: Creamy mac and cheese is always a hit, bringing comfort food vibes alongside your melts.
Common Mistakes to Avoid
When making BBQ Brisket Melts, it’s easy to overlook some key steps. Avoid these common mistakes for a perfect melt every time.
- Over-seasoning the brisket: Using too much rub can overwhelm the meat’s flavor. Stick to a generous but moderate amount.
- Not letting the brisket rest: Cutting into the brisket too soon can result in a dry melt. Always let it rest for at least 2-3 hours wrapped.
- Skipping the caramelization step: Skipping sautéing the onions means missing out on rich flavor. Take the time to caramelize them properly.
- Using low-quality bread: A sturdy bread is essential for holding all the delicious fillings. Choose sourdough or another robust option.
- Rushing the cooking process: Smoking takes time, and rushing can lead to tough meat. Follow the recommended smoking times for tender results.
- Not using enough cheese: Cheese is crucial for that gooey texture. Don’t skimp—layer it generously for the best BBQ Brisket Melts.

Storage & Reheating Instructions
Refrigerator Storage
- Store leftover BBQ Brisket Melts in an airtight container.
- They will last up to 3 days in the refrigerator.
Freezing BBQ Brisket Melts
- Wrap each melt tightly in foil or freezer-safe wrap.
- These melts can be frozen for up to 2 months.
Reheating BBQ Brisket Melts
- Oven: Preheat your oven to 350°F (175°C) and bake for about 10 minutes until heated through.
- Microwave: Heat on medium power in short bursts of 30 seconds, checking frequently to avoid sogginess.
- Stovetop: Place in a skillet over medium-low heat with a lid, flipping occasionally until hot.
Frequently Asked Questions
What are BBQ Brisket Melts?
BBQ Brisket Melts are hearty sandwiches featuring smoked brisket, melted cheese, and caramelized onions on toasted sourdough bread.
How do I smoke brisket for BBQ Brisket Melts?
Trim excess fat from your brisket, apply mustard and rub, then smoke at low temperatures using hickory pellets for several hours until tender.
Can I use different types of cheese?
Absolutely! While Colby jack and provolone work wonderfully, feel free to experiment with other cheeses like cheddar or mozzarella for unique flavors.
Are BBQ Brisket Melts suitable for meal prep?
Yes! These melts store well and can be prepared ahead of time, making them perfect for lunches or quick dinners throughout the week.
Final Thoughts
BBQ Brisket Melts are not just a delicious treat; they’re also highly customizable. You can adjust seasonings or add your favorite toppings to suit your taste. Give this recipe a try, and enjoy a warm, comforting meal that’s sure to impress!

BBQ Brisket Melts
- Total Time: 12 hours 20 minutes
- Yield: Makes approximately 4 servings 1x
Description
BBQ Brisket Melts are a delightful fusion of smoky, tender brisket and gooey cheese, all encased in crispy sourdough bread. This comfort food is perfect for game days, casual gatherings, or a hearty family dinner. With its irresistible flavor and satisfying texture, this melt elevates the traditional sandwich to a whole new level. Whether you’re hosting friends or enjoying a cozy night in, BBQ Brisket Melts will have everyone coming back for seconds.
Ingredients
- 1 brisket
- Mustard (for binding)
- Pepper-forward brisket rub
- Hickory wood pellets (for smoking)
- Sourdough bread
- Colby jack cheese
- Provolone cheese
- Fried crispy onions
- Unsalted butter
Instructions
- Trim excess fat from the brisket and apply mustard as a binder. Season generously with your favorite rub and refrigerate for 1-2 hours.
- Preheat your pellet smoker to 210°F. Smoke the brisket with hickory pellets for 9-10 hours until it reaches 165-170°F.
- Wrap the brisket in butcher paper with apple cider vinegar and beef tallow, then increase the smoker temperature to 250°F and smoke until it reaches 204-206°F.
- Let the brisket rest for 2-3 hours before slicing.
- Sauté diced onions in avocado oil and butter until caramelized.
- Assemble by layering fried onions, sliced brisket, cheeses, and BBQ sauce between slices of toasted sourdough.
- Toast on medium heat in a cast iron skillet until golden brown.
- Prep Time: 20 minutes
- Cook Time: 12 hours
- Category: Main
- Method: Smoking and toasting
- Cuisine: American
Nutrition
- Serving Size: 1 melt (250g)
- Calories: 560
- Sugar: 5g
- Sodium: 980mg
- Fat: 30g
- Saturated Fat: 15g
- Unsaturated Fat: 12g
- Trans Fat: 0g
- Carbohydrates: 45g
- Fiber: 2g
- Protein: 28g
- Cholesterol: 90mg
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